CMFIMA Wrapper, Y55 CF3 (New)

New CMFIM Wrappers ininstalled May 2017
For Old C&M wrappers, reference C&M Wrappers (Obsolete)

Setting the Hopper Level Sensor (Sick UM30):

You will be setting two setpoints in the sensor, a low and a high.

Setting “Low” setpoint:
1) Hold your hand (or some object) at the level in the hopper you would like to be recognized as the “Low Level”.
2) Press and hold the T1 button until “d1” appears, then release.
3) Press and hold the T1 button until “End” appears, then release.

Setting “High” setpoint:
1) Hold your hand (or some object) at the level in the hopper you would like to be recognized as the “High Level”.
2) Press and hold the T2 button until “d2” appears, then release.
3) Press and hold the T1 button until “End” appears, then release.

Parts

Sensors, Misc.:

Application	Manufacturer	Mfr. PN	Vendor	Vendor PN	Descr.	Cable
Product Hopper Level	SICK	UM30-211112	RS Online (Allied)	70875389	Distance Sensor,Ultrasonic,2 PNP, 30 - 350mm Range, M12 5-Pin	M12, 5-pin
"	"	UM30-212112	"	70875390	SICK UM30-212112 Distance Sensor, Ultrasonic, 2 PNP, 60 - 600mm Range, M12 5-Pin, UM30 Series	M12, 5-pin
Product Selector	SICK	WTB9L-3P2261 or WTB9M4L-3P2261	RS Online (Allied)	70883759	Photoelectric Proximity Sensor; Background Suppr.; PNP; 10-30VDC; M8 Connector	Balluff BCC055E (Allied PN 70375565)
Feed Tray	Balluff	BES01TF	RS Online (Allied)	70695013	Balluff BES01TF Proximity Sensor, BES Q08ZC-POC20B-S49G
12mm sensors
Paper Curling (alternate)	Omron	E2A-M12KS04-M1-B1	Automation Direct	KSM6-AP-3H	Inductive proximity sensor, tubular, 12mm diameter x 45mm body, 316 stainless steel housing, PNP, N.O. output, 4mm sensing distance
8mm sensors
Gripper Motor Homing	Contrinex	DW-AS-503-M8	Automation Direct	DW-AS-503-M8	Contrinex inductive proximity sensor, tubular, 8mm diameter x 66mm body
Homing	Automation Direct	AE1-AP-5F	(same)	(same)	AutomationDirect inductive proximity sensor, tubular, 8mm diameter x 60mm body, chrome-plated brass housing, PNP, N.O. output, 3mm sensing distance, semi-flush, 1 kHz switching frequency, IP67, 3-pin M8 quick-disconnect.
Vibrator Control
M12 Connector, Male	Automation Direct	7231-13501-9710050	(same)	(same)	Bulkhead connector, M12 barrel 4-pin male to pigtail connection, 22 AWG, 1.6ft
M12 Connector, Female	Automation Direct	7231-13541-9710050	(same)	(same)	Bulkhead connector, M12 nut 4-pin female to pigtail connection, 22 AWG, 1.6ft
Servo Parts
Controller	Schneider	C400/A8/1/1/1/00 E-SS-56	SACMI	?	PacDrive Controller C400 (8AZ1)
Amplifier	Schneider	MC-4/11/10/400	SACMI	8JBB479CS-012	PacDrive Servo Amplifier (8AZ2 & 8AZ3))
Motor, Foil Feed	Schneider	???	SACMI	??	PacDrive SH Servo Motor (8C01)
Motor, Grippers	Schneider	???	SACMI	??	PacDrive SH Servo Motor (8AC01)

Exit Chute Backup Sensor Retrofits

Item	Vendor	Vendor PN	Manufacturer	Mfr PN	Descr.
Sensor	Automation Direct	QMIS-0P-0F			10-30VDC, PNP, NC
Bracket	Automation Direct	ST102			Mounting bracket, right-angle horizontal
Patch Cable	Automation Direct	EVT430			M8 axial female to axial male, 4-pole, PVC jacket, 6.5ft
M8 Connector	Allied Electronics	70035197	Turk	MFKS 4-1	Connector, M8 Picofast, female straight receptacle
Relay	Automation Direct	QL2X1-D24			Ice cube control relay, socket mount, 24 VDC coil voltage, DPDT, 10A
Socket	Allied Electronics	70185460			Socket, Relay; 10 A; 300 V; 8-Pin; DIN/Panel Mount
Socket (alternate)	Automation Direct	SQL08D			Relay socket, 35mm DIN rail or panel mount
Timer Relay	Allied Electronics	70278102	Crouzet	88827115	Timer, Relay, MAR1 Function, 24VDC

Misc Parts:
AC power inlets: McMaster Carr 7164K76 (NEMA L16-30 flanged male inlet)
Brush Motor: (Allied Electronics 72035971) Siemens 1LE1002-0BB32-2FA4
Servo Drive memory backup battery. (Will cause "Battery Empty" fault.) CR2450N-R
Air Valve: Automation Direct AVS-5312-24D, NITRA solenoid valve, 5-port (4-way), 2-position, single solenoid spring return, (1) 1/4in FNPT inlet(s), (2) 1/4in FNPT outlet

Serial Numbers

1 - 10230222
2 - 10230240
3 - 10230279
4 - 10230282
5 - 10230280
6 - 10230281
7 - 10409524
8 - 10409525

Procedure for clearing fatal errors in Allen Bradley ControlLogix/NetLogix PLC.

1) Open RSLogix 5000
2) Connect USB A/B cable to CPU and laptop.
3) Click (top menu) "Communications/Who Active".
4) A Comm window will open. (Notice, on the right, that there are grayed-out buttons; “Go Online, Upload”, Download”.)
5) Look for the section labelled “AB_VBP-1, 1789-A17/A Virtual Chassis” (Oddly enough, it will NOT be under the “USB” section.)
6) See that most of the entries have a red “X” over them. One will not. Look for an entry that contains the words “…1769-L30ERM, Logix5330ERM…”Click that entry, and if it’s the right one, the “Go Online” button will be highlighted. Click that.
7) An Adobe Flash warning window may pop up. If so, ignore it and click it away.
8) Now a window should open, “Connected to Go Online”.
9) Click “Select File”.
10) Another window will open - enter a NEW filename, just anything simple you can remember to delete later, like your initials or “deleteme”, etc., (no spaces, no hyphens). This is because RSLogix is about to pull the program from the CPU and wants to save it to a file in the laptop, (with whatever name you give it). BE CAREFUL, do NOT select one of the existing files you will see, because doing so will overwrite it forever.
11) System will prompt “Create File and Upload?” - Click “Yes”.
12) System will upload program from CPU into laptop.
13) Once program has loaded onto laptop screen, look in upper-left corner.
14) If there is a fault, you will see a little red symbol with the word “Faulted” by it. Click the red icon and select, “Clear Faults”.
15) Now the icon will turn blue, and say “Rem Prog” (Remote Program). Click the blue icon and select, “Run Mode”.
16) System will ask if you really want to enter Run Mode - Click “Yes”.
17) The icon should now be green and say “Run”.
18) Click (top menu) “File/Close”.
19) Exit RSLogix and unplug USB cable.

Return to --> List of Machinery