Fuji Wrapper

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Setups

Fuji 3: 4pc. Setup

Setting up for 4-piece:

• Use program #2 marked "4 pc".

Part	Size
Flag gear	36-tooth
Thiele encoder gear	36-tooth
Chain	6-inch pitch

Settings:

Parameter	Setting
Film cut length	158mm
Center front temp	185°
Center back temp	185°
End upper temp	180°
End lower temp	225°
Center preheat	100°

Correction Settings

Parameter	Setting
End sealer eccentric	95%
End sealer position	0%
Film tightness	107.8%
Center tightness	103.8%

Fuji 2: Gram Cracker Setup

Setting up for gram crackers:

Settings:

Parameter	Setting
Film cut length	108mm
Product Height	10mm
Center front temp	80°
Center back temp	80°
End upper temp	155°
End lower temp	155°
Center preheat	000°

Correction Settings

Parameter	Setting
End sealer eccentric	100%
Film tightness	101.8%
Center tightness	163.2%

Parameter	Setting
Product Length	65mm
#1 Feed Timing	77°
#1 Fine Adj. Speed Coefficient	1.75
#2 Fine Adj. Speed Coefficient	1.50
#1 Trans. Conveyor	N 1.00 = normal speed	H 1.00 = ramp up	L 1.00 = low setting
#2 Trans. Conveyor	N 1.00 = normal speed	H 1.20 = ramp up	L .97 = low setting
#3 Trans. Conveyor	N 1.00 = normal speed	H 1.20 = ramp up	L 1.00 = low setting
#4 Trans. Conveyor	N 1.00 = normal speed	H 1.30 = ramp up	L .83 = low setting
#5 Trans. Conveyor	N 1.00 = normal speed	H 1.20 = ramp up	L .70 = low setting
#6 Trans. Conveyor	N 1.00 = normal speed	H 1.80 = ramp up	L .97 = low setting

NOTE: Reduce Low speed when crackers are jumping on top of each other.
NOTE: Set photo-sensor sensitivity to adjust for various cracker heights.

Random Notes:

(something to do with sequencer prgrm)
X0000 - Bypass (no change)
X0000 - Emergency Stop Locked
X0202 - FS-1000 Run
X0209 - FS-1000 Inverter Error
X0212 - CPU Run
X0301 - Qualifying Conveyor Drive Fault
X0404 - Bypass (no change)
Y1903 - Qualifying Conveyor Run

Parts

Fuji 2 Case-Gluing station

New PLC-controlled controls as of March 2018
BOM:

Item	Vendor	Vendor PN	Qty
HMI	Automation Direct	EA3-S3ML-R	1
Power Supply	Automation Direct	C0-01AC	1
Power Supply	Automation Direct	P1-01AC	1
PLC (Productivity 1000)	Automation Direct	P1-540	1
AC Output Module	Automation Direct	P1-16CDR	1
Ziplink Terminal block	Automation Direct	ZL-RTB20	1
Ziplink Cable	Automation Direct	ZL-P1-CBL10	1
Air Valves	McMaster	8111K3331	2
(Alternate)	(Parker)	(02F30C1103AAF4C05)

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