Fuji Wrapper
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Setups
Fuji 3: 4pc. Setup
Setting up for 4-piece:
- Use program #2 marked "4 pc".
| Part | Size |
|---|---|
| Flag gear | 36-tooth |
| Thiele encoder gear | 36-tooth |
| Chain | 6-inch pitch |
Settings:
| Parameter | Setting |
|---|---|
| Film cut length | 158mm |
| Center front temp | 185° |
| Center back temp | 185° |
| End upper temp | 180° |
| End lower temp | 225° |
| Center preheat | 100° |
Correction Settings
| Parameter | Setting |
|---|---|
| End sealer eccentric | 95% |
| End sealer position | 0% |
| Film tightness | 107.8% |
| Center tightness | 103.8% |
Fuji 2: Gram Cracker Setup
Setting up for gram crackers:
Settings:
| Parameter | Setting |
|---|---|
| Film cut length | 108mm |
| Product Height | 10mm |
| Center front temp | 80° |
| Center back temp | 80° |
| End upper temp | 155° |
| End lower temp | 155° |
| Center preheat | 000° |
Correction Settings
| Parameter | Setting |
|---|---|
| End sealer eccentric | 100% |
| Film tightness | 101.8% |
| Center tightness | 163.2% |
| Parameter | Setting | ||
|---|---|---|---|
| Product Length | 65mm | ||
| #1 Feed Timing | 77° | ||
| #1 Fine Adj. Speed Coefficient | 1.75 | ||
| #2 Fine Adj. Speed Coefficient | 1.50 | ||
| #1 Trans. Conveyor | N 1.00 = normal speed | H 1.00 = ramp up | L 1.00 = low setting |
| #2 Trans. Conveyor | N 1.00 = normal speed | H 1.20 = ramp up | L .97 = low setting |
| #3 Trans. Conveyor | N 1.00 = normal speed | H 1.20 = ramp up | L 1.00 = low setting |
| #4 Trans. Conveyor | N 1.00 = normal speed | H 1.30 = ramp up | L .83 = low setting |
| #5 Trans. Conveyor | N 1.00 = normal speed | H 1.20 = ramp up | L .70 = low setting |
| #6 Trans. Conveyor | N 1.00 = normal speed | H 1.80 = ramp up | L .97 = low setting |
NOTE: Reduce Low speed when crackers are jumping on top of each other.
NOTE: Set photo-sensor sensitivity to adjust for various cracker heights.
Random Notes:
(something to do with sequencer prgrm) X0000 - Bypass (no change) X0000 - Emergency Stop Locked X0202 - FS-1000 Run X0209 - FS-1000 Inverter Error X0212 - CPU Run X0301 - Qualifying Conveyor Drive Fault X0404 - Bypass (no change) Y1903 - Qualifying Conveyor Run
Parts
Fuji 2 Case-Gluing station
New PLC-controlled controls as of March 2018
BOM:
| Item | Vendor | Vendor PN | Qty |
|---|---|---|---|
| HMI | Automation Direct | EA3-S3ML-R | 1 |
| Power Supply | Automation Direct | C0-01AC | 1 |
| Power Supply | Automation Direct | P1-01AC | 1 |
| PLC (Productivity 1000) | Automation Direct | P1-540 | 1 |
| AC Output Module | Automation Direct | P1-16CDR | 1 |
| Ziplink Terminal block | Automation Direct | ZL-RTB20 | 1 |
| Ziplink Cable | Automation Direct | ZL-P1-CBL10 | 1 |
| Air Valves | McMaster | 8111K3331 | 2 |
| (Alternate) | (Parker) | (02F30C1103AAF4C05) |
New card-placer encoder (Fuji 3)
| Item | Vendor | Vendor PN |
|---|---|---|
| Encoder | AQ58S-PRG-HZCP9-M12 | Lika Electronic AQ58 series incremental (quadrature) rotary encoder, 5-30 VDC, universal (line driver or NPN/PNP open collector) output, medium duty, up to 14-bit (16384 ppr), 3/8in solid shaft, 58mm diameter body, IP65, radial exit, M12 male. |
| Encoder Cable | EC-M12F12-LKT12-05 | Lika Electronic encoder cable, M12 axial female to pigtail, shielded, 16.4ft/5m cable length. For use with Lika Electronic AQ58 and AQ59 series encoders. |
| Programming Cable | KIT-IP/IQ58-USB-M12 | Lika Electronic programming cable, USB A to M12 axial female, 1.6ft/0.5m cable length. For use with Lika Electronic AQ58 and AQ59 series encoders. |
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